Smart Automation

Kormac Insights

October 28, 2025

Smart Automation

Transforming a Troubled Fab Shop

From 10 hours to 2 hours. From 20 minutes to 20 seconds. That’s the acceleration potential when you combine smart automation with operational excellence. A global provider of fasteners and components sought to improve performance in its Fabrication Shop producing custom and made-to-order components. Leaders asked Kormac to develop and install more effective processes, KPIs, and automation to improve shop efficiency.

The Fab Shop had historically operated as a cost center. Client leadership asked us to transform it into a P&L-type business, with the Fab Shop quoting work that it would either win or lose according to its competitive pricing. An accurate pricing model was essential, as well as a method to quote prices, calculate actual costs, and track job progress and profitability.

Together with our client partners, we:

• Increased job speed 5x in Cobot Weld area (From 10 hours to 2 hours or less)
• Increased finishing speed 60x with Timesaver sander (From 20 minutes to 20 seconds per part)
• Liberated 32% of shop floor space for future growth

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Read the full story to see how we transformed this struggling Fab Shop into a competitive powerhouse: