Distribution Leadership
Opportunity Knocks!
A leading door hardware company is seeking candidates to lead its national distribution center in Dallas, Texas….
Tag: Logistics
Manufacturing Facilities Optimization: Detailed Plant Scenarios and Modeling
Reduced manpower requirements by 33%, cut warehouse overtime, and optimized off-site storage locations
As US manufacturers consider reshoring, they’re often prompted to reevaluate the configuration of existing facilities, including storage. We help such leaders develop detailed plant scenarios and models to guide recommendations on combining, consolidating, redesigning, and/or automating plants, including estimated costs and savings for each scenario. To follow is a chemical...
Record-Breaking Reshoring
Geopolitical forces drive record breaking
𝗥𝗲𝘀𝗵𝗼𝗿𝗶𝗻𝗴: “Geopolitical risk and the advantages of domestic manufacturing are motivating more and more companies to move production back to the U.S., driving job announcements to record-breaking highs.” Assembly Magazine’s October assessment reflects our own experience: reshoring’s proximity to end-use customers provides compelling relief from logistical issues, risks, and costs....
![Cost Management Rebalancing the margin tug-of-war Does your organization struggle to achieve financial goals in an increasingly volatile marketplace? [iconography of two teams playing tug of war, with the target margin in the middle. Text above the image reads "Kormac Rebalancing"] Cost Pressures: Labor, Materials, Logistics, Real estate, Technolgy Market Pressures: Pricing, service delivery, quality, lead time, social responsibility Kormac's Surgival Strike Methodology™ delivers the agility you need to meet your financial objectivers.](https://kormacgroup.com/wp-content/uploads/2022/10/cost-management.jpg)
Cost Management
Rebalancing the margin tug-of-war
As the labor and supply cost rollercoaster continues, we are working with several clients to identify new management levers. Among them: Increasing the frequency of cost reviews to ensure faster customer price adjustments and/or tying customer pricing to component market indices Executing Value Analysis and Value Engineering efforts to drive...
Global Manufacturing: Supplier Visibility and Planning
Reduced airfreight costs by 43% ($47 MM) with increased component visibility
Continuing our discussion of current supply shortages and bottlenecks, Kormac excels at helping clients cultivate supply visibility and reliability amidst challenging conditions. For example, a global manufacturer of vehicle seats sought to maintain 100% OTIF (On-Time and In-Full order fulfillment rate) but suffered from inadequate visibility to component suppliers’ capacity...
Heavy Equipment: Order Backlogs & Supplier Availability
Temporary supply shortages are making economic headlines as drivers of inflation and order backlogs. Kormac addressed the same uneven supply availability during the last recovery. One of our clients, a global Oil & Gas heavy equipment manufacturer, lost critical suppliers when the 2008 economic crisis drove many small machine shops...
Hidden Warehouse
Fast, Cost-Effective Product Delivery
Last week, I introduced “The Hidden Factory,” the notion that all organizations have the potential to deliver more output from existing assets. Easier said than done when demand is spiking, so here's a story of how we released capacity hidden within a bedding manufacturer’s warehouse operations. A bed-in-a-box manufacturer urgently...
Surgical Strike™
Transformed B2B warehouse to support rapid B2C delivery
Pandemic retail disruptions have prompted many manufacturers to dramatically scale up direct-to-consumer sales. Kormac recently helped a consumer packaged goods manufacturer to transform its B2B logistics operations to support rapid, cost-effective B2C delivery. With our guidance, the client improved warehouse throughput from 3,500 packages per day to 24,270 per day...