Tag: shop floor

From the shop floor to the back office, Kormac takes a collaborative approach to Kaizen that brings people together. Ordinary tools: Go to Gemba, Spaghetti charts, Yamazumi charts, Visual factory, cellular design/layout, customer demand/takt time, value stream mapping, undesirable observations (UDOs), waste elimination (8 wastes), activity of the product, load sheet calculations, review constraints, manpower requirements, line balancing, standard work, system alignment, visual controls. Extraordinary Results: Improving productivity, communication, uptime, capacity, and yield. Reducing cycle time, footprint, resource requirements, process steps & rework, Work in Process (WIP), foreign object debris, storage time, inspection time, and transportation time. Proven tools employed with care yield lasting culture and performance improvements.

Collaborative Kaizens
Engaging and Aligning through Kaizen

Without portfolio analysis, underperforming products cost more than just money. We help clients evaluate and take appropriate action….

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Global Packaging Machine Shop Optimization Demand for production machines quadrupled as post-pandemic conditions limited supply availability. 390% growth Improved shop floor forecasting, utilization, management tools, and communications Developed effective systems to support on-time delivery performance, transparency, and growth capacity.

Global Packaging
Machine Shop Optimization

Kormac recently helped a global industry leader scale their production machine shops to meet consumer demand….

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Resource Utilization Resource Whiplash: From Ferocious "Battle for Talent" to Hasty Job Cuts 80% of CEOs say they are or will consider downsizing their employee base in the next 6 months Rather than cut talent you may not be able to replace, we recommend: - Exploring all cost management levers - Implementing robust SIOP to support timely, informed course correction - Redesigning facilities, processes, and workplow to more effectively match labor with demand

Resource Utilization
Resource Whiplash: From Ferocious "Battle for Talent" to Hasty Job cuts

Got whiplash? We went from a ferocious “battle for talent” to talk of widespread job cuts in the span of just a few weeks. A recent CEO survey found that 80% of leaders are or will consider downsizing their employee base in the next 6 months. But before we resort...
Automotive Aftermarket Maximizing Throughput and Flow Kormac helped a leading manufacturer of truck caps, covers, and cargo systems to achieve: - 50% throughput improvement - 32% labor content reduction - Quality: right first time enhancement "Kormac found innovative and cost-effective solutions that improved Right First Time quality, throughput, and employee morale." - Client CEO

Automotive Aftermarket
Maximizing Throughput and Flow

A leading automotive aftermarket manufacturer was facing large impending order volumes and turned to Kormac for help in improving throughput, quality, and facility flow. Together, we developed a future vision for one-piece flow through their entire operation. Because new equipment proved cost prohibitive, Kormac and the client team sought to...